document updated 11 days ago, on Nov 18, 2025
searching for an additive to increase PCL's thermal conductivity
places to find candidate materials
my criteria
Informally, things I'm looking for are:
- thermal conductivity — high
- hardness — low (Brinell hardness < 150)
- alternately, the hardness can be high, as long as you can buy them for cheap in ball form
(because the plastic is hand-moldable, and I don't want the additive to really scratch the user's hands)
- toxicity — very low
- cost — low
- doesn't react with water
(this means iron is ruled out, because it becomes iron oxide, and so it loses its thermal conductivity)
On Matweb, try this specific query:
- Thermal conductivity: > 50 W*(m/K)
- Hardness, Brinell: < 200
possible matches
Metals that are "silvery":
- aluminum [amazon] [elsewhere]
- stainless steel
- pro — you can buy them in ball form
- pro — not too expensive (in ball form)
- information — Thermal conductivity at 20°C — 25 W/m K
TODO: figure out its exact price-per-gram, and then figure out how that compares to competing alternatives
- silver [amazon]
- cons — expensive, with a spot-price of ~$600 / lb
- magnesium
- cons — very flammable if it can be ignited (which is hard to do), so it's not great to store a lot in one place
- tin [amazon] [elsewhere]
- pro — softer than most metals (Mohs 1.5), and thermal conductivity isn't terrible (67 W/(m⋅K))
- con — a little bit expensive
- silicon, elemental, powdered [amazon]
- con — high hardness (Mohs 6.5)
Other:
- graphite, powdered [amazon]
- pro — very high conductivity, comes in fine enough particles that it won't feel "gritty" to the hand
- cons — it can probably really stain fingers (
TODO: confirm this
)
- pro — cheap
- silicon carbide [amazon]
- pro — cheap
- pro — available in many particle sizes
- con — so hard that it's literally used as rock tumbler media
- copper [amazon] [elsewhere]
Disqualified:
- iron — It reacts with water, forming iron oxide, which makes its thermal conductivity plummet.
possible stores
reference
Calculate the mass of many spheres:
- definitions
- d — density of material
- n — number of spheres
- Vsingle = 4/3 π r³
- m = n · d · Vsingle = 4/3 · π · n · d · r³
Example calculation: